Fabrication
We don’t wait around for parts. We make them, test them, and back them.
Custom steelwork, done right — and done in-house
Purpose-built solutions for complex site needs.
When standard components don’t cut it, we deliver custom fabrication solutions to support safe, efficient lifting operations.
From bespoke brackets, lifting beams, platform modification to structural repairs, our in-house fabrication team works closely with engineers and site supervisors to design and build exactly what’s needed—no guesswork, no delays.
Every item we fabricate is built to Australian Standards, certified where required, and made to fit seamlessly into your materials handling strategy.
Built to support your project, your way
We understand that not every lift or site condition can be solved with off-the-shelf solutions.
With a fully equipped workshop, experienced boilermakers and site-ready processes, we can provide:
- Custom lifting frames and brackets
- Modifications to platforms and accessories
- Structural welding and steel repairs
- Fabrication for crane signage frames and lightboxes
- Site-specific problem solving for tight or unusual spaces
Our fabrication is supported by drawings, welding certifications, and QA processes, giving you full confidence in quality and compliance.
Solutions that fit into the bigger picture
Our work supports the full lifecycle of your lifting operation.
That means every design considers:
- Load paths, working loads and rigging requirements
- Installation methods and access limitations
- Future maintenance, inspection and re-certification needs
- Integration with other Falcon equipment or third-party plant
We coordinate with engineers, suppliers, and your site team to make sure what we build doesn’t just look good on paper — it works safely and efficiently in the real world.
Integrated Solutions Across Your Site
Whether you’re on a tight timeline or facing an unexpected challenge, we can deliver fabricated solutions faster and with fewer moving parts.
- Fabrication services can be integrated with:
- Equipment repair or upgrade projects
- Tower crane or platform setups
- Lifting gear customisation
- Breakdown servicing and replacement components
- Site mobilisation and compliance documentation
By handling design, fabrication, testing and installation under one roof, we reduce downtime, increase safety, and give you total confidence in the outcome.
Frequently asked questions
What kind of fabrication can you handle in-house?
We handle a wide range of custom steelwork, including frames, brackets, modifications to lifting accessories, and structural repairs. Our team can fabricate for lifting, access, signage, safety, and other materials handling needs.
Do you provide drawings and certifications?
Yes. Where required, we provide drawings, welding certificates, and engineer sign-off to ensure your fabricated item meets both Australian Standards and project-specific requirements.
Can you fabricate and install on site?
Absolutely. While much of our fabrication happens in our workshop, we can also provide site welding, installation and modification where access or logistics require it. Our team is licensed, safety trained, and ready to mobilise.
Can you repair damaged steelwork or accessories?
Yes. We regularly carry out repairs to hoist towers, platforms, lifting gear and more. All repairs are completed in line with compliance requirements and documented for your records.
Do I need to be an existing Falcon client to use this service?
No. We offer fabrication to both hire clients and external contractors. If you need a solution fast, we’re ready to step in.
